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A36314W - Poclain Hydraulics

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M S02 - M SE02
H Y D R A U L IC M O T O R S
T E C H N I C A L
C A T A L O G
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
CHARACTERISTICS
Motor inertia
Noise emissions
Theoretical
torque
at 'P 100 bar
MS02
MSE02
Cams with equal lobes
cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.]
Nm
Max.power
at 'P 1000 PSI
[lb.ft]
8
172 [10,5]
86 [5,2]
273
[139]
0
213 [13,0]
107 [6,5]
339
[172]
1
235 [14,3]
118 [7,2]
374
[190]
2
255 [15,6]
128 [7,8]
405
0
332 [20,2]
166 [10,1]
1
364 [22,2]
2
398 [24,3]
A
213 [13,0]
= 0.01 kg.m²
= 60 dBA
Max.speed
Pression
max.
preferred non-preferred
kW [HP]
kW [HP]
tr/min[RPM]
kW [HP]
tr/min [RPM]
590*
580*
590*
470*
470*
475*
430*
425*
430*
[206]
395*
390*
395*
528
[268]
265*
325*
340*
182 [11,1]
579
[294]
245*
300*
310*
199 [12,1]
633
[322]
225*
270*
285*
339
[172]
-
390*
395*
18 [24]
22 [30]
12 [16]
16,5 [22]
9
11
[12]
[15]
bar [PSI]
450 [6 527]
400 [5 802]
MS02
128 [7,8]
18 [24]
12 [16]
9
450 [6 527]
[12]
85 [5,2]
N
192 [11,7]
305
[155]
528
[268]
-
470*
475*
-
270*
285*
107 [6,5]
MSE02
Cams with unequal lobes
86 [5,2]
133 [8,1]
A
332 [20,2]
22 [30]
16,5 [22]
11
[15]
400 [5 802]
199 [12,1]
* See option ’’M’’ for higher speed or lower charge pressure.
For a charge pressure of
20 bar [290 PSI].
First displacement
Second displacement
2
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
4
MODEL CODE
6
WHEEL MOTOR
9
13
19
Dimensions for 1-displacement hydrobase
Dimensions for 2-displacements hydrobase
Dimensions for Twin-Lock™ hydrobase
Dimensions for hydrobase with exchange
Cylinder block splines
Efficiency and output torque
VALVING SYSTEMS
23
24
Brake
Hydraulic connections
Exchange
19
19
20
20
21
22
Valving
systems
HYDROBASES
13
13
14
14
15
15
16
Shaft motors
Dimensions for standard 1-displacement motor
Dimensions for standard 2-displacements motor
Dimensions for standard Twin-Lock™ motor
Dimensions for standard motor with exchange
Support types
Splined coupling
Radial load and service life of bearings curves
Hydrobases
SHAFT MOTOR
9
9
10
10
11
11
12
Wheel motors
Dimensions for standard 1-displacement motor
Dimensions for standard 2-displacements motor
Dimensions for standard Twin-Lock™ motor
Dimensions for standard motor with exchange
Studs
Support types
Radial load and service life of bearings curves
Model code
MODULARITY
Modularity
CONTENT
25
Rear brake
Drum brake(200 x 40 or 203 x 60)
Caliper brake (Ø 302)
Options
Customer’s chassis and wheel rim mountings
20/01/2016
25
26
27
INSTALLATION
OPTIONS
Installation
BRAKES
29
31
3
MODULARITY
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
MODUL
Torque Module
Valving System
With mounting
Brake
With rear brake
1-displacement
1-displacement +
Exchange
2-displacements
Without rear brake
Standard pistons
Twin-lock
Stepped pistons
Equal lobes
Without mounting
Unequal lobes
1-displacement
Without rear brake
1-displacement +
Exchange
With rear brake
2-displacements
Twin-lock
4
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Modularity
ARITY
Bearing support
Model code
Without mounting
Wheel motors
5 x Ø18 on Ø140
10 x M12 on Ø100
203 x 60
or
200 x 40
Caliper
brake
Ø302
Shaft motors
Hydrobases
Drum
brake
Valving
systems
Hydrobases
Bearing support
without drum brake
Wheel motors
Flange
Sprocket
20/01/2016
Installation
NF E 22141
or
DIN 5480
Options
Splines
Shaft motors
Brake
With mounting
For chain
5
MODEL CODE
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
MODEL
Brake
Valving System
Torque Module
C
M S 0 2
1
D
1
2
F
3
1
2
3
F 0
R 0
3
2
M S E 0 2
C1
Cam ring type
1 displacement 2 displacements
Cams with
equal lobes
cm3/tr [cu.in/rev.]
MS02
Cams with
unequal lobes
MSE02
172 [10.5]
86 [5.2]
8
213 [13.0]
107 [6.5]
0
235 [14.3]
118 [7.2]
1
255 [15.6]
128 [7.8]
2
332 [20.2]
166 [10.1]
0
364 [22.2]
182 [11.1]
1
398 [24.3]
199 [12.1]
2
213 [13.0]
MS02
192 [11.7]
MSE02
332 [20.2]
86 [5.2]
A
128 [7.8]
86 [5.2]
2-displacement &
Twin-Lock™ valving
(Counterclockwise)
GAZ (BSPP) ISO 1179-1
Metric ISO 9974-1
UNF (SAE) ISO 11926-1
N
107 [6.5]
133 [8.1]
Standard
High Flow
3
4
A
G
M
U
A
199 [12.1]
D1
Valving type
1-displacement valving
2-displacement &
Twin-Lock™ valving
(Clockwise)
D3
Connection type
Ratio 2
Ratio <2
Ratio >2
Ratio 2
Ratio <2
Ratio >2
1
D
E
F
G
H
J
F123
Rear brake
With rear brake
Without rear brake (reinforced plate)
D2
Valving cover
1 displacement / 2 displacements
Exchange
Twin-Lock™
6
Without mounting
1
4
D
With mounting
2
5
E
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Modularity
CODE
Bearing support
1
2
S
3
4
1
2
3
4
5
Model code
P
6
Y
Drum brake (203 x 60)
Caliper brake (Ø302)
For male shaft bearing support
Shaft motors
Hydrobases
P4
P3
Shaft type
Flange
Without studs
With studs + nuts
With studs
Threaded holes
1
2
3
4
Male shafts (if P2 = A)
NF E 22141 splines
DIN 5480 splines
Dual sprocket for chain
1
5
C
20/01/2016
Valving
systems
Y
S1
Standard
Additional drain on valving systems (Steel plug)
Reinforced sealing
A
B
C
7
8
9
H
J
4
5
6
E
F
Q
R
S
T
U
M8
connection
M8
connection
Hook
connection
M8
connection
Hook
connection
M8
connection
Hook
connection
Drum brake
Without cable
5 studs
Right-hand cable outlet
M16 x 1.5
Left-hand cable outlet on dia. 160
Without cable
5 studs
Right-hand cable outlet M14 x 1.5 on
Left-hand cable outlet dia. 140. Rim
centering:
Right-hand cable outlet
dia. 92.7
Left-hand cable outlet
Without cable
Right-hand cable outlet
Left-hand cable outlet
Right-hand cable outlet
Left-hand cable outlet
Without cable
Right-hand cable outlet
Left-hand cable outlet
Right-hand cable outlet
Left-hand cable outlet
5 studs
M14 x 1.5
on dia. 130
Brake
Drum brake (200 x 40)
0
1
2
7
G
Mineral
H
DOT 3&4 J
Mineral
K
DOT 3&4 L
V
A
High speed or reduced charge pressure
Customized identification plate
TD speed sensor (two phase shifted frequencies)
TR speed sensor (digital rotation direction)
200 x 40
Installation
P2
Bearing support
Without shaft
5 x Ø18 on Ø140
10 x M12 on Ø100
5 x Ø18 on Ø130
Support without drum brake
0
1
2
3
203 x 60
Options
P1
Front unit
Without bearing support
Without mounting
Lug mounting
Shaft side mounting
1
2
3
6
7
8
9
A
B
D
G
H
J
M
P
Q
S
Wheel motors
S2-6
Options
Fluorinated elastomer seals
T4 speed sensor (without rotation direction)
Brake environmental cover without plug
Industrial bearing support
Diamond™
Predisposition for speed sensor
Chassis mounting on cam ring side
Hollow shaft
Drain on the bearing support
Special paint or no paint
Special wheel rim mounting
High efficiency
Surface heat treatment of the shaft
5 studs
M14 x 1.5
on dia. 140
7
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Methodology :
This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics
of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation.
This document includes important comments concerning safety. They are indicated in the following way:
Safety comment.
This document also includes essential operating instructions for the product and general information. These are indicated in the following way:
Essential instructions.
General information .
Information on the model number.Information on the
model code.
Weight of component without oil.
Volume of oil.
Units.
Tightening torque.
Screws.
Information intended for Poclain-Hydraulics personnel.
The views in this document are created using metric standards.
The dimensional data is given in mm and in inches (inches are between brackets and italic)
8
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
WHEEL MOTOR
Wheel motors
Model code
Modularity
Dimensions for standard 1-displacement motor
2
3
Shaft motors
P
1
4
1 1 1 0
Without brake
26 kg [57 lb]
With brake
32 kg [70 lb]
Hydrobases
0,80 L [48 cu.in] 0,70 L [42 cu.in]
Dimensions for standard 2-displacements motor
Valving
systems
67 [2.64]
[6.65 dia. +0.21 ]
0
[0.55 dia.]
Y
Ø180
15°
0
+5,4
6,5 [0.26]
2
2x5 Ø14
R
Ø 92,7 ± 0,1
[3.649 dia. ± 0.004]
0'
27° 3
Ø 169
184,5 [7.26 dia.]
15°
15°
15°
14 [0.55]
10 [0.39]
143,5 ± 1,15 [5.65 ± 0.05]
Ø 188
[7.44 dia.]
Ø 210
[8.27 dia.]
P
1
2
Ø 235
[9.25 dia.]
255,7 max. [10.07 max.]
304,2 max. [11.98 max.]
Without brake
3
With brake
4
1 1 1 0
28 kg [62 lb]
Options
80 [3.15]
1
Brake
36 [1.42]
32 [1.26]
1
Installation
A
X
X
0
34,5 [1.36]
R
A
[7.0866 dia. -0.006 ]
35 [1.38]
67 [2.64]
62 [2.44]
0
-0,15
40 [1.57]
Ø 155 [6.1 dia.]
Y
110,5 ± 0,6 [4.35 ± 0.0236]
36 [1.42]
34 kg [75 lb]
1,00 L [60 cu.in] 1,00 L [60 cu.in]
20/01/2016
9
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Dimensions for standard Twin-Lock™ motor
6,5 [0.26]
2
2x5 Ø14
[2x5 0,55 dia.]
Ø 188
[7.44 dia.]
37°
Ø 210
[8.27 dia.]
2
3
0
14 [0.55]
10 [0.39]
143,5 ± 1,15 [5.65 ± 0.05]
252,2 max. [9.93 max.]
P
1
65 [2.56]
Ø 92,7 ± 0,1
[3.65 dia. ± 0.004]
0
0
15°
15°
3°
Ø 169 +5,4 [6,65 dia.+0,21]
15°
80
[3.15]
15°
Ø 235
[9.25 dia.]
1
X
A2
30,35 [1.2]
0
49,65 [1.95]
A1
A1,R
Ø 180 -0,15 [7.08 dia.-0,006]
X
A2
Ø 184,5 [7,26 dia.]
R
110,5 [4.35]
34 [1.34]
Ø 155 [6.1 dia.]
34 [1.34]
304,2 max. [11.98 max.]
4
1 1 1 0
Without brake
28 kg [62 lb]
With brake
34 kg [75 lb]
1,00 L [60 cu.in] 1,00 L [60 cu.in]
Dimensions for standard motor with exchange
34 [1.34]
R
34 [1.34]
X
1
110,5 [4.35]
49 [1.93]
1
41 [1.61]
L
L
X
38 [1.50]
0
Ø 155 [6.1 dia.]
0
Ø 180 -0,15 [7.08 dia.-0,006]
65 [2.56]
0
0
Ø 92,7 ± 0,1
[3.65 dia. ± 0.004]
15°
Ø 169 +5,4 [6,65 dia.+0,21]
80
[3.15]
15°
15°
15°
3°
Ø 184,5 [7,26 dia.]
R
Ø 235
[9.25 dia.]
2
Exchange
2x5 Ø14
[2x5 0,55 dia.]
54
[2.13]
Ø 188
[7.44 dia.]
P
1
2
3
4
6,5 [0.26]
Ø 210
[8.27 dia.]
14 [0.55]
10 [0.39]
143,5 ± 1,15 [5.65 ± 0.05]
252,2 max. [9.93 max.]
304,2 max. [11.98 max.]
1 1 1 0
Without brake
28 kg [62 lb]
With brake
34 kg [75 lb]
1,05 L [63 cu.in] 1,05 L [63 cu.in]
10
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Support types
C
D
1
M S 0 2
1
2
F
3
1
P
2
3
1
2
S
3
4
1
2
3
4
5
6
Modularity
Y
M S E 0 2
1
2
1
0
3
4
D
mm [in]
E
mm [in]
N
mm [in]
Wheel rim
mountings
L
mm [in]
Ø 140
Ø 169
Ø 92,7
[3,65 dia.] [5,51 dia.] [6,65 dia.]
143,4
[5,65]
Ø 184,5
[7,26 dia.]
Ø 18
[0,71 dia.]
5x
M14x 1.5
10
[0,39]
Ø 77,6
Ø 130
Ø 169
[3,06 dia.] [5,12 dia.] [6,65 dia.]
140,6
[5,54]
Ø 184,5
[7,26 dia.]
Ø 18
[0,71 dia.]
5x
M14x 1.5
10
[0,39]
Ø N
Ø C
Ø B
P
1
7
1
0
1
2
3
4
Model code
1
C
mm [in]
Ø E
1
B
mm [in]
Ø A
A
mm [in]
L
D
P
4
0
2
3
4
-
Ø 100
Ø 120
[3,94 dia.] [4,72 dia.]
142,9
[5,63]
Ø 184,5
[7,26 dia.]
P
10 x
M12x 1.75
11,25
[0,44]
-
Ø E
2
1
Ø C
Ø B
1
Wheel motors
Ø N
L
D
4
Ø 92,7
Ø 140
Ø 168
[3,65 dia.] [5,51 dia.] [6,61 dia.]
185,5
[7,30]
Ø 184,5
[7,26 dia.]
Ø 18
[0,71 dia.]
P
5x
M14x 1.5
12
[0,47]
Shaft motors
0
3
Ø N
Ø A
1
2
Ø E
G
1
Ø C
1
Ø B
L
D
1
1
H
J
3
3
1
2
3
_
Ø 221
Ø 160
[6,30 dia.] [8,70 dia.]
193
[7,60]
Ø 92,7
Ø 140
Ø 221
[3,65 dia.] [5,51 dia.] [8,70 dia.]
193
[7,60]
_
5x
M16x 1.5
30,5
[1,20]
L
4
2
3
4
P
5x
M14x 1.5
25,5
[1,00]
Hydrobases
1
3
3
Ø A
K
L
Ø B
1
1
Ø C
P
D
Also see “Brake” section
(thumbnail opposite).
V
3
1
2
3
4
Ø 90,0
Ø 140
Ø 302
[3,54 dia.] [5,51 dia.] [11,89 dia.]
201,0
[7,91]
-
-
5x
M14x 1.5
34
[1,34]
ØC
ØB
ØA
1
Valving
systems
ØD
P
Standard
studs
M14x1.5
P
mm [in]
C min.
mm [in]
C max.
mm [in]
D
mm [in]
Class
(1)*
N.m [lb.ft]
(2)*
N.m [lb.ft]
45 [1.77]
5 [0.20]
18 [0.71]
16,5 [0.65]
12,9
200 [147.5]
250 [184.4]
Installation
Brake
Studs
(*) The tightening torques are given for the indicated loads.
(1) Wheel rim : Suggested tightening torque for wheel rim mountings (Re steel disc > 240 N/mm² [>34 800 PSI]).
(2) Standard : Suggested tightening torque in other cases (Re steel flange 360 > N/mm² [>52 215 PSI])
Options
See option G for non standard studs.
See generic installation motors N°801478197L.
20/01/2016
11
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Radial load and service life of bearings curves
The service life of the components is influenced by the
pressure.You must check that the combination of forces applied
(Axial load / Radial load) is compatible with the permissible loads
for the components, and that the resulting service lives of these
components complies with the application's specifications. For an
accurate calculation, consult your Poclain Hydraulics application
engineer.
Permissible radial loads
Max. permissible loads: 0 tr/min [0 RPM]; 0 bar [0 PSI].
Continuous permissible loads: > 0 tr/min [> 0 RPM]; 275 bar [3 988
PSI].
Service life of bearings
L : Millions B10 revolutions at 150 bars (average
pressure), with 25 cSt fluid.
Test conditions: code 0 displacement, without axial load, shaft treated (option J), class 10.9 and 12.9 chassis mountings
class 12.9 wheel rim mountings.
P
1
2
3
4
1 1 1 0
1 7 1 0
P
1
2
3
4
1 2 4 0
P
12
1
2
3
1
1
1
1
1
1
G
H
J
K
L
V
1
3
3
3
3
3
4
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
SHAFT MOTOR
Shaft motors
Wheel motors
Model code
Modularity
Dimensions for standard 1-displacement motor
P
1
2
3
4
Without brake
2 A 5 0
26 kg [57 lb]
With brake
32 kg [70 lb]
Hydrobases
0,80 L [48 cu.in] 0,70 L [42 cu.in]
Dimensions for standard 2-displacements motor
P
4
170,7 ± 0,7 [6.72 ± 0.0276]
10 [0.39]
1
179,97 ± 0,03 [7.09 dia. ± 0.0012]
A
15°
'
15°
27°30
2x5 Ø 14
2
Ø 235 [9.25 dia.]
[2x5 0.55 dia.]
Ø 210 [8.27 dia.]
Ø 198 [7.8 dia.]
Ø188 [7.44 dia.]
2
3
4
2 A 5 0
20/01/2016
1
X
R
24,4 max. [0.96 max.]
24,5 ± 1 [0.965 ± 0.039]
202,7 ± 1,1 [7.98 ± 0.043]
289,5 max. [11.4 max.]
338 max. [13.3 max.]
Without brake
P
1
12 [0.47]
Y
Ø 101 [3.976 dia.]
X
15°
R
A
135,7 ± 0,7 [5.34 ± 0.0276]
Valving
systems
34,5 [1.36]
Brake
35 [1.38]
165,7 ± 0,7 [6.52 ± 0.0276]
139,7 ± 0,7 [5.5 ± 0.0276]
Installation
40 [1.57]
15°
80 [3.15]
Y
36 [1.42]
30 kg [66 lb]
Options
3
67 [2,64]
2
2 A 5 0
Ø 155 [6.1 dia.]
1
251,4 ± 0,9 [9.9 ± 0.035]
214,2 ± 0,85 [8.43 ± 0.0335]
With brake
36 kg [79 lb]
1,00 L [60 cu.in] 1,00 L [60 cu.in]
13
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Dimensions for standard Twin-Lock™ motor
251,2 ± 0,9 [9.9 ± 0.035]
153,35 ± 0,7 [6.04 ± 0.027]
A1
10 [0.39]
15°
15°
3°
Ø 101
[3.98 dia.]
80
[3.15]
15°
15°
Ø 235
[9.25 dia.]
1
24,5 ± 1 [0.96 ± 0.039]
2
2x5 Ø14
[2x5 0,55 dia.]
Ø 188
[7.44 dia.]
37°
199,2 max. [max. 7.84]
Ø 210
[8.27 dia.]
285,6 max. [11.24 max.]
338 max. [13.3 max.]
P
1
X
A2
12 [0.47]
65 [2.56]
X
A2
A1,R
134,05 ± 0,7 [5.28 ± 0.027]
Ø 179,97 ± 0,03
[7.09 dia. ± 0.001]
R
34 [1.34]
Ø 155 [6.1 dia.]
34 [1.34]
2
3
4
2 A 5 0
Dimensions for standard motor with exchange
251,4 [9.9]
214,2 [8.43]
152,7 [6.01]
144,7 [5.7]
10 [0.39]
Ø 235
[9.25 dia.]
2
15°
15°
3°
1
R
Ø 101
[3.98 dia.]
L
12 [0.47]
L
X
Ø 155 [6.1 dia.]
141,7 [5.58]
Ø 179,97 ± 0,03
[7.09 dia. ± 0.001]
X
1
80
[3.15]
15°
15°
R
34 [1.34]
65 [2.56]
34 [1.34]
Exchange valve
2x5 Ø14
[2x5 0,55 dia.]
54
[2.13]
Ø 198
[7.8 dia.]
P
1
2
24,4 [0.96]
Ø 210
[8.27 dia.]
199,2 max. [max. 7.84]
285,6 max. [11.24 max.]
338 max. [13.3 max.]
3
4
2 A 5 0
Without brake
30 kg [66 lb]
With brake
36 kg [79 lb]
1,05 L [63 cu.in] 1,05 L [63 cu.in]
14
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Support types
D
1
M S 0 2
1
2
F
3
1
2
P
3
1
2
S
3
4
1
2
3
4
5
6
Modularity
C
Y
A
mm [in]
B
mm [in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
40 [1,57]
1.667
22
15
[0,59]
R2
[R 0,08]
23,8
[0,94]
2x
M10
19
[0,75]
49
[1,93]
50 [1,97]
2
24
15
[0,59]
R 2,5
[R 0,10]
23,8
[0,94]
2x
M10
22
[0,87]
60
[2,36]
Ø 84
51,6
Ø126,5
[4,98 dia.] [3,31 dia.] [2,03]
14,6
[0,57]
99,5
[3,92]
-
Model code
M S E 0 2
NF E22-141 splines
2
A
1
0
1
2
3
4
P
Nominal Ø
Module
Number of teeth
5
0
1
2
3
4
P
2
A C
0
1
2
4
3
P
Nominal Ø
Module
Number of teeth
ANSI B29-1 or ISO 606 pinion
80
Chain no.
14
Number of teeth
25,4
Pitch
Pitch Ø
114,2 [4,49]
Shaft motors
A
Wheel motors
DIN 5480 splines
2
Standard NF E 22-141
Pressure angle 20°.
Centering on flanks.
Slide fit (7H quality).
1.5 x 45°
A
1
0
1
2
3
4
Standard DIN 5480
Pressure angle 30°.
Centering on flanks.
Slide fit (7H quality).
ØC
N : Nominal Ø.
Mo : Module.
Z : Number of teeth.
H
2
ØV
Y
Valving
systems
ØG
ØJ H10
45°
ØG
mm [in]
H
mm [in]
ØJ
mm [in]
K
mm [in]
N
mm [in]
Mo
Z
41,3
[1,62]
20
[0,79]
36,7
[1,44]
48,3
[1,90]
40
[1,57]
1,667
22
51,5
[2,03]
23
[0,91]
46
[1,81]
59
[2,32]
50
[1,97]
2
24
mm [in]
ØV
mm [in]
-
36,7
[1,44]
3,5
[0,14]
33,446
[1,32]
+ 86 / 0
[+3.385 / 0]
-0,1
[-0,0039]
46
[1,81]
3,5
[0,14]
42,6
[1,68]
+ 72 / 0
[+2.832 / 0]
Offset
( H10 )
Y Tolerance (Y)
mm [in]
μm [μin]
Brake
K
Hydrobases
Splined coupling
2
A
5
0
1
2
3
4
Installation
P
P
Options
General tolerances : ± 0.25 [±0.0098].
Material: Ex: 42CrMo4.
Hardening treatment to obtain R = 800 to 900 N/mm² [R = 116 030 to 130 533 PSI].
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Radial load and service life of bearings curves
The service life of the components is influenced by the
pressure.You must check that the combination of forces applied
(Axial load / Radial load) is compatible with the permissible loads
for the components, and that the resulting service lives of these
components complies with the application's specifications. For an
accurate calculation, consult your Poclain Hydraulics application
engineer.
Permissible radial loads
Max. permissible loads: 0 tr/min [0 RPM]; 0 bar [0 PSI].
Continuous permissible loads: > 0 tr/min [> 0 RPM]; 275 bar [3 988
PSI].
Service life of bearings
L : Millions B10 revolutions at 150 bars (average
pressure), with 25 cSt fluid.
Test conditions: code 0 displacement, without axial load, shaft treated (option J), class 10.9 and 12.9 chassis mountings.
2 A 1 0
1
2
3
4
P
2 A 5 0
1
2
3
4
P
16
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POCLAIN HYDRAULICS
Hydraulic motors MS02 - MSE02
Modularity
Radial load and service life of bearings curves
Continuous permissible loads: > 0 tr/min [> 0 RPM]; 275 bar [3 988
PSI].
Wheel motors
Max. permissible loads: 0 tr/min [0 RPM]; 0 bar [0 PSI].
Service life of bearings
L : Millions B10 revolutions at 150 bars (average
pressure), with 25 cSt fluid.
Shaft motors
Permissible radial loads
Model code
The service life of the components is influenced by the
pressure.You must check that the combination of forces applied
(Axial load / Radial load) is compatible with the permissible loads
for the components, and that the resulting service lives of these
components complies with the application's specifications. For an
accurate calculation, consult your Poclain Hydraulics application
engineer.
Hydrobases
Test conditions: code 0 displacement, without axial load, shaft treated (option J), class 10.9 and 12.9 chassis mountings.
2 A C 0
1
2
3
4
Options
Installation
Brake
Valving
systems
P
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Hydraulic motors MS02 - MSE02
18
POCLAIN HYDRAULICS
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
HYDROBASES
D
D
2
1
3
2
3
Without brake
With brake
1 1
1 2
13,8 kg [30 lb]
19,9 kg [44 lb]
0,35 L [21 cu.in]
0,45 L [27 cu.in]
Hydrobases
1
Shaft motors
Wheel motors
Model code
Modularity
Dimensions for 1-displacement hydrobase
Dimensions for 2-displacements hydrobase
Y
40 [1.57]
35 [1.38]
34,5 [1.36]
R
A
X
7,95 [0.31]
36 [1.42]
32 [1.26]
1
67 [2.64]
62 [2.44]
R
Y
[0.55 dia.]
Brake
67 [2.64]
Without brake
D
3
ØA
191,2 ± 0,85 [7.53 ± 0.03]
D
2
14 [0.55]
28,7 [1.16]
141,7 ± 0,9 [5.58 ± 0.03]
Ø 210
[8.27 dia.]
2
5,05 [0.20]
Installation
Ø 188
[7.44 dia.]
2
1
2
1
Options
15°
MS
2x5 Ø14
1
MSE
Ø 155 [6.1 dia.]
184,5
0'
27° 3
Ø 132,2 [5.20 dia.]
]
+0.04
0
[7.26 dia.
+1
0
15°
15°
80 [3.15]
1
X
A
Valving
systems
Ø 235
[9.25 dia.]
110,5 ± 0,6 [4.35 ± 0.0236]
36 [1.42]
With brake
3
18,8 kg [41 lb]
24,9 kg [55 lb]
0,35 L [21 cu.in] 0,45 L [27 cu.in]
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Dimensions for Twin-Lock™ hydrobase
49,65 [1.95]
A1
7,95 [0.31]
MSE
+1
0
184,5
15°
37°
2
2x5 Ø14
[2x5 0,55 dia.]
2
65 [2.56]
ØA
14 [0.55]
28,7 [1.16]
139,2 max. [max. 5.48]
192,1 max. [max. 7.56]
D
D
1
MS
5,05 [0.20]
Ø 188
[7.44 dia.]
Ø 210
[8.27 dia.]
Ø 132,2 [5.20 dia.]
+0.04
]
15°
15°
3°
[7.26 dia. 0
80
[3.15]
1
X
A2
30,35 [1.2]
Ø170 ± 2 [6.69 dia. ± 0.08]
A2
R
Ø 235
[9.25 dia.]
X
A1,R
110,5 [4.35]
34 [1.34]
Ø 155 [6.1 dia.]
34 [1.34]
1
3
2
3
Without brake
D
E
18,8 kg [41 lb]
0,35 L [21 cu.in]
With brake
24,9 kg [55 lb]
0,45 L [27 cu.in]
Dimensions for hydrobase with exchange
34 [1.34]
Ø 235
[9.25 dia.]
R
X
1
110,5 [4.35]
49 [1.93]
34 [1.34]
41 [1.61]
L
7,95 [0.31]
1
38 [1.50]
L
X
65 [2.56]
ØA
[7.26 dia.
Ø 132,2 [5.20 dia.]
MS
Ø 155 [6.1 dia.]
MSE
]
15°
184,5
+1
0
15°
3°
+0.04
0
80
[3.15]
15°
2
Ø170 ± 2 [6.69 dia. ± 0.08]
R
Exchange
2x5 Ø14
[2x5 0,55 dia.]
54
[2.13]
Ø 188
[7.44 dia.]
Ø 210
[8.27 dia.]
2
5
14 [0.55]
28,7 [1.16]
139,2 max. [max. 5.48]
192,1 max. [max. 7.56]
D
D
1
5,05 [0.20]
3
1
2
3
Without brake
With brake
4
19 kg [42 lb]
25,1 kg [55 lb]
0,40 L [24 cu.in] 0,50 L [30 cu.in]
20
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Cylinder block splines
ØV
Dimension on 2 pins
Module
Z
Y
40 [1,575]
1,667
22
33,446 [1,317]
ØV
3,33 [0,131]
Y
ØC
36,72 [1,446]
ØC
Model code
ØA
Modularity
(as per standard NF E22-141)
Wheel motors
You are advised to have the installation validated by your
Poclain Hydraulics application engineer before using the
hydraulic unit in an application.
Options
Installation
Brake
Valving
systems
Hydrobases
Shaft motors
We must provide you with a detailed plan of the interface for
any hydraulic unit use, consult your Poclain Hydraulics sales
engineer.
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Efficiency and output torque
Overall efficiency
Actual output torque
Average values given for guidance for code 0 displacement after
100 hours of operation with HV46 hydraulic fluid at 50°C [122°F].
MS02
MSE02
The starting torque is taken to be approximately 85% of
the first value for available pressure. For a precise
calculation, consult your Poclain Hydraulics application
engineer.
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Modularity
VALVING SYSTEMS
C
1
M S 0 2
1
D
2
3
1
F
2
P
3
1
2
Wheel motors
Model code
Hydraulic connections
S
3
4
1
2
3
4
5
6
Y
2nd
displacement
control
Control of
parking brake
Control of
drum brake
XT
R-L
1-2
X
A
3
4
UNF (SAE)
Gaz (BSPP)
Metric
ISO 11 926-1
ISO 1 179-1
ISO 9 974-1
7/8"-14 UNF
G1/2
M22x1.5
R-A
3/4"-16 UNF
G3/8
M18x1.5
9/16"-18 UNF
G1/4
M14x1.5
1-2
Y
X
A
3
4
UNF (SAE)
Gaz (BSPP)
Metric
ISO 11 926-1
ISO 1 179-1
ISO 9 974-1
7/8"-14 UNF
G1/2
M22x1.5
R-A1-A2
9/16''-18 UNF
G1/4
M14x1.5
1
2
9/16''-18 UNF
G1/4
M14x1.5
9/16"-18 UNF
G1/4
M14x1.5
X
A
3
4
UNF (SAE)
Gaz (BSPP)
Metric
ISO 11 926-1
ISO 1 179-1
ISO 9 974-1
ISO 9 974-1
7/8"-14 UNF
G1/2
M22x1.5
3/4"
M18
G3/4
M10x1.0
450 [6 527]
400 [5 802]
bar [PSI]
To find the connections’ tightening torques, see the
brochure “Installation guide” N° 801478197L.
2,5 [36]
30 [435]
30 [435]
Brake
Instantaneous pressure
peaks resistance
MS
bar [PSI]
MSE
9/16"-18 UNF
G1/4
M14x1.5
120 [1 740]
15 [218]
Installation
Max.
pressures
9/16"
M14
G1/4
Hydrobases
Case drain
Valving
systems
Power supply
You are strongly advised to use the fluids specified
in brochure “Installation guide” N° 801478197L.
Options
Standards
Shaft motors
M S E 0 2
Do not put either a check valve or a poppet valve on the pilot lines (parking
brake and displacement change) between the charge pump and the pilot
valve. Do not use a piloting valve with integrated check valve.
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Exchange
When a codification is requested, you must specify needed characteristics.
- Fitted valve
Opening pressure of
selector
[PSI]
bar
bar [PSI]
10,0±1,0 [145±14.5]
15 [218]
9,5±2,5 [2,51±0.66]
25 [363]
8,5±1,5 [123±21.75]
20 [290] 13,0±1,0 [3,43±0.26]
31 [450]
8,5±1,5 [123±21.75]
18 [261]
24 [348]
P1
Q2
L/min [GPM]
3,7±0,5 [0,98±0.13]
P2
bar [PSI]
'P
bar [PSI]
P2
P1
Q2
24
Q L/min [GPM]
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
BRAKES
M S 0 2
1
F
D
1
2
3
1
2
P
3
1
2
S
3
4
F 0 3
1
2
3
4
5
Modularity
C
6
Y
Model code
M S E 0 2
Wheel motors
Rear brake
Emergency brake release
M12
Hydrobases
Shaft motors
42 N.m [30.9 lb.ft]
F 0 3
2 500 Nm [1 840 lb.ft]
1 625 Nm [1 200 lb.ft]
[1 380 lb.ft]
[174 PSI]
[435 PSI]
[6,1 cu.in]
[1,0 cu.in]
Brake
1 875 Nm
12 bar
30 bar
100 cm³
16 cm³
38 179 J
Installation
Parking brake torque at 0 bars on housing
(new brake)
Dynamic emergency braking torque at 0 bars on housing
(max. 10 uses of emergency brakes)
Residual parking braking at 0 bars on housing *
Min. brake release pressure
Max. brake release pressure
Oil capacity
Volume for brake release
Max. energy dissipation
Valving
systems
Brake principle
This is a multidisc brake which is activated by a lack of pressure. The spring exerts a force on the piston, which resses on the fixed and
mobile discs, and immobilizes the shaft. The braking torque decreases in linear proportion to the brake release pressure.
* After emergency brake has been used
Options
Do not run-in the multidisc brakes.
A functional check of the parking brake must be carried out
each time it is used as an auxiliary brake (or emergency brake).
For all vehicles capable of speeds over 25 km/hour, please
contact your Poclain Hydraulics application engineer.
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Drum brake(200 x 40 or 203 x 60)
Diameter of brake pads : Ø 200 [7.87 dia.] or Ø 203 [7.99 dia.]
Width of friction surface : 40 [1.57] or 60 [2.36]
C
M S 0 2
1
D
1
2
F
3
1
2
P
3
1
2
1
S
3
4
1
3
2
3
4
5
6
Y
M S E 0 2
Hook connection
M8
M8 connection
Max. stroke before automatic brake adjustment
2
[0. 0 m
79 in.
mi
n.]
200 x 40
z
z
203 x 60
z
z
Brake pads
Asbestos free material
Compensation for wear
Hydraulically controlled dynamic braking
Max. permissible continuous brake torque
Pressure to obtain max. permissible continuous brake torque
Max. permissible brake torque
Pressure to obtain max. permissible brake torque
Fluid
Mineral
DOT 3/DOT4/SAE J1703
Max. volume required to bring pads into contact
Mechanically controlled parking brake
Max. braking torque
Max permissible force on the cable
Force required to bring pads into contact
Stroke required to bring pads into contact
30°
Without
cable
5
[1. 0
97
]
200 x 40
203 x 60
BERAL 1106
BERAL 1117 or JURID 421
Automatic
Automatic
780 N.m
73 bar
1 300 N.m
120 bar
[575 lb.ft]
[1 059 PSI]
[959 lb.ft]
[1 740 PSI]
H Yes
Yes
J
1.2 cm³ [0.07 cu.in]
A
B
A
B
z
1 300 N.m
780 N
20 N
7.4 mm
8.5 mm
11.1 mm
12.8 mm
[959 lb.ft]
[175 lbf]
[4 lbf]
[0.29 '']
[0.33 '']
[0.44 '']
[0.50 '']
1 650 N.m
73 bar
2 750 N.m
120 bar
[1 217 lb.ft]
[1 059 PSI]
[2 028 lb.ft]
[1 740 PSI]
Yes
K
Yes
L
2.3 cm³ [0.14 cu.in]
2 750 N.m
1 650 N
37 N
7.0 mm
8.5 mm
9.5 mm
10.5 mm
[2 028 lb.ft]
[371 lbf]
[8 lbf]
[0.28 '']
[0.33 '']
[0.37 '']
[0.41 '']
End view
of shaft
Cable
The max. braking torque can only be obtained when the brake
has been run in. Consult your Poclain Hydraulics application
engineer.
Control
The drum brakes can be controlled hydraulically (service brake) and by a cable (mechanical control for parking brake).
Do not use hydraulic and mechanical brake controls simultaneously.
See also 'Wheel motor' section (thumbnail opposite).
When making a codification request, you must indicate the following information:
- The material of the brake linings,
- Fill out the technical questionnaire for validation of the brake.
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Caliper brake (Ø 302)
C
M S 0 2
1
D
1
2
F
3
1
2
P
3
1
2
Modularity
Diameter of brake disc:Ø 302 [11.89 dia.]
S
3
1 V 3
4
1
2
3
4
5
6
Y
when braking at 280 rpm
(2)
at 590 rpm
Brake
(1)
302 mm [11.89 in]
1 930 Nm [1 420 lb.ft]
120 bar [1 740 PSI]
21 cc
60 000 J
Yes
Valving
systems
Disc diameter
Maximum service brake torque(1)
Pressure to obtain max. serivce brake torque
Max. volume required for braking
Max. energy dissipation(2)
Fluid - DOT
Hydrobases
Shaft motors
Wheel motors
Model code
M S E 0 2
Options
Installation
The max. braking torque can only be obtained when the brake
has been run in. Consult your Poclain Hydraulics application
engineer.
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Hydraulic motors MS02 - MSE02
28
POCLAIN HYDRAULICS
20/01/2016
Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
Modularity
INSTALLATION
Shaft motors
Wheel motors
Model code
0,2
[0.008]
12,5 μm
[0.49 μin]
Customer’s chassis and wheel rim mountings
Take care over the immediate environment of the
connections.
ØM (1)
mm [in]
240,00
[9,45]
180,25
[7,10]
(1) +0,3 [ +0,012]
-0,2 [ -0,008]
Class
10
M12 x 1,75
10.9
12.9
*
Hydrobases
ØU
mm [in]
120 N.m
[89 lb.ft]
145 N.m
[107 lb.ft]
Valving
systems
* : Min. values for torque and load to be transmitted
You don’t need to chamfer your chassis and wheel rim.
Installation
Brake
For more information see technical catalogue ’’ Installation
guide N° 801478197L.
You are strongly advised to use the fluids specified in
brochure “Installation guide” N° 801478197L.
Options
To find the connections’ tightening torques, see the brochure
“Installation guide” N° 801478197L.
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Hydraulic motors MS02 - MSE02
30
POCLAIN HYDRAULICS
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
OPTIONS
M S 0 2
1
D
1
2
F
3
1
2
P
3
1
2
S
3
4
1
2
3
4
5
Modularity
C
6
Y
M S E 0 2
Model code
You can accumulate more than one optional part. Consult your
Poclain Hydraulics sales engineer.
Additional drain on valving systems (Steel plug) and Reinforced sealing
1
Fluorinated elastomer seals
Wheel motors
Y
Shaft motors
Nitrile seals marked in the figure below replaced by fluorinated elastomer seals.
S
Q
8
Installed speed sensor or predisposition
2
S
Q
8
A-A
Installation
Brake
Designation
T4 speed sensor (without rotation direction)T4 Speed sensor
installed
TR speed sensor (digital rotation direction)
TD speed sensor (two phase shifted frequencies)
Predisposition for speed sensor
Valving
systems
2
Hydrobases
Consult your Poclain Hydraulics sales engineer.
Max. length Y = 21,5 [0.85]
Standard number of pulses per revolution = 40
Options
Look at the "Mobile Electronic" N° A01889D technical
catalogue for the sensor specifications and its
connection.
To install the sensor, see the ''Installation guide''
brochure No. 801478197L.
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Hydraulic motors MS02 - MSE02
3
POCLAIN HYDRAULICS
Brake environmental cover without plug
No plug or hole in the cover.
6
Industrial support
Reduction of around 50% from the rated value in the bearings' preload value. Without external loads, increases the lifetime of the bearing
support.
For a precise calculation, consult your Poclain Hydraulics application engineer.
7 Diamond™
Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of
the operating conditions being exceeded.
9
Chassis mounting on cam ring side
ØM
190,30
[7,49]
(1) +0,3 [+0,012]
-0,2 [-0,008]
Class
(1)
10
M12 x 1,75
10.9
12.9
0,2
[0.008]
12,5 μm
[0.49 μin]
Only available for shaft motors.
*
120 N.m
[89 lb.ft]
145 N.m
[107 lb.ft]
* : Min. values for torque and load to be transmitted
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
A
mm [in]
Modularity
A Hollow shaft
B
mm [in]
Model code
Ø 15
175,2 ± 1,25
[0,59 dia.] [6,90] ±[0,05]
Drain on the bearing support
B
C
ISO 1179-1
G1/4
mm[in]
ʊ
mm[in]
ʊ
D
E
F
mm[in]
mm[in]
73,1±0.5 [2,88±0.019] 25° 76,1±0.9 [3,00±0.035]
G
-
Valving
systems
Wheel motor
Shaft motor
GAZ (BSPP)
Hydrobases
Shaft motors
B
Wheel motors
Radial load x 0.75
No torque transmittable to the rear
D Special paint or no paint
Brake
The motors are delivered with Poclain Hydraulics yellow ochre primer as standard.
Options
Installation
Consult your Poclain Hydraulics application engineer for
other colors of primer or topcoat.
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Hydraulic motors MS02 - MSE02
G
POCLAIN HYDRAULICS
Special wheel rim mounting
M14x1.5
Various studs M14x1.5
Screws
M16x1.5
M10x1.25
M12x1.75
P
C m in.
C m ax.
D
mm [in]
mm [in]
mm [in]
mm [in]
50 [1,97]
62 [2,44]
50 [1,97]
5 [0,20]
23 [0,91]
33 [1,30]
23 [0,91]
16,5 [0,65]
(1) *
Class
12.9
21,0 [0,83]
10.9
10.9
(2) *
N.m [lb.ft]
N.m [lb.ft]
200 [147,5]
250 [184,4]
300 [221,3]
380 [280,3]
73 [53,8]
120 [88,5]
Consult your Poclain Hydraulics sales engineer.
H
High efficiency
Reinforced piston sealing to improve volumetric efficiency.
For a precise calculation, consult your Poclain Hydraulics application engineer.
J
Treated shaft
Heat treatment on the indicated bearing radius and splines.
Treated areas
M
High speed or reduced charge pressure
Option M leads to:
• In the case of MS02: Reduction in charge pressure.
• In the case of MSE02: An increase in speed and a reduction in charge pressure.
For a precise calculation, consult your Poclain Hydraulics application engineer.
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Hydraulic motors MS02 - MSE02
POCLAIN HYDRAULICS
P
Customized identification plate
Modularity
Your part number can be engraved on the plate.
Options
Installation
Brake
Valving
systems
Hydrobases
Shaft motors
Wheel motors
Model code
Consult your Poclain Hydraulics application engineer for
other possibilities.
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35
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
20/01/2016
A36313V
A36314W
A36315X
A36316Z
A36317A
A36319C
Not available
A36318B
www.poclain-hydraulics.com
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